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Cone crushers work with different types of materials, like rocks and minerals in their most natural form, and break them into smaller pieces. This equipment consists of a rotating cone that pulverizes anything that falls through the top with friction and pressure.
The constant use of heavy-duty equipment working with hard materials can wear out the machinery quickly. These signs that your cone crusher needs professional service will tell you when it’s time for a checkup to prevent future issues and delays.
Working Time
Friction is one of your cone crusher’s main characteristics. Keeping the moving parts well lubricated and clean will prevent them from rubbing against each other too hard, which could chip the equipment. It is important to lubricate the bearings after 500 hours of use to ensure continued high performance of your cone crusher.
Look for Cavities
It is not unusual for this type of machinery to have cavities inside the cone, especially when rocks constantly hit the sides. It is essential to perform maintenance checks every week to ensure the cavities are not getting bigger and to fix the existing ones. You can use some elements, like crusher backing compounds, to seal these holes.
Check the Main Frame
The main frame will show damage immediately if something is wrong. Performing constant professional maintenance at least once every three months could prevent non-visible issues from developing. If your machinery breaks down due to a lack of maintenance, a cone crusher repair company will assist you and get the main frame back up and working in no time.
Irregular Pebble Sizes
Crushing rocks is the main activity of the cone crusher, so irregular pebble sizes might be due to an inconsistency of the cone. The rotating cone could sometimes shift to one side, preventing the rocks from crushing equally. If you are not getting the same size or consistency, you must stop and fix the machine because the cone could continue shifting.
Abnormal Vibration
One of the clear signs your cone crusher needs professional service is when it vibrates more than usual or in an abnormal way. This could happen because the size of the load is too big for the crusher or, most commonly, because the mounting surfaces are not flat. Vibrations occur as the result of the normal process, but if the machine has an intense tremble, it could be an assembling problem.
Working with heavy-duty industrial machines requires attention to detail. Workers sometimes need to maintain machines non-stop. You should always keep the original machine parts because you know they are a good match.
There are some advantages of industrial gearbox rebuilding, especially because you or professionals get to target and solve specific issues. Constant maintenance will avoid future problems that could cause damaging money and time losses.
Attention to Detail
When something wrong happens to a machine, it is hard to pinpoint the problem, especially with so many working parts. To ensure that an industrial machine stays current and strong, disassembling the gearbox will give you precise details of what is wrong.
By doing this, professionals can target specific parts and replace or fix them to optimize their functionality. Rebuilding a gearbox instead of replacing it allows the machine to run properly and return to its original production method.
Less Expensive
Replacing smaller parts inside a gearbox and fixing the ones causing problems is less expensive than replacing the whole unit. As you probably know, industrial machines are on the pricey side, and replacing gearboxes can get expensive.
The unit works with small parts that, depending on usage, can wear down quicker while others are still perfectly fine. Gearbox rebuilders are experts at finding what is wrong and how to fix it quickly; sometimes, spare parts can take a long time to order, and professionals always have them ready.
Longer Lifespan
Think about it as adding an extra charge or battery that will give your gearbox additional working life to deliver good results. One of the advantages of industrial gearbox rebuilding is that replacing some parts will decrease the chances of your machine breaking down.
Ensuring that a machine stays active will greatly benefit your business. Installing a new gearbox takes time, and your device could respond in unpredictable ways. You can also extend your equipment’s warranty because the new parts will cover your gearbox.
Machines that work in rough environments with heavy materials on the exterior need constant maintenance to ensure proper work and development. Different machines require certain maintenance specifications depending on their job type.
These signs your mining equipment needs repair are easy to spot and will prevent machine failure that could hold back your production. Constant maintenance after every use and knowing what to look for will optimize the way you manage and handle heavy-duty machines.
Check Liquid Levels
Every machine requires different liquids to keep the moving parts from damaging themselves or getting stuck. Just like cars need an oil change, every machine, especially heavy-duty ones, will wear down quicker if you don’t perform the proper maintenance.
With technology, newer machines alert you when something is not working or when the liquid levels are low. Because of the machine’s nature, you need to check for possible leaks constantly, punctured hoses, or even if the machine gets too hot when it’s in use.
Too Much Vibration
A problem with calibration and loose parts will cause your equipment to vibrate constantly and sometimes violently; this clearly shows that it needs repair. Some parts wear out more quickly than others, especially those with materials that are not as strong as iron or steel.
An imbalance in weight could also make your equipment vibrate; when parts misalign, they cause weight to shift, and with the constant vibration, it happens even more. Regular maintenance will prevent your equipment from breaking down, especially the ones essential to your business. A dragline repair is the best option before replacing the machine, combined with scheduled maintenance.
Discoloration and Fractures
Discoloration and fractures are some of the clearest signs that your mining equipment needs repair quickly. Discoloration on the moving part that receives most of the shock and is constantly in contact with rocks and dirt means maintenance is necessary. Fractures could result in a piece breaking and delaying your production.
You need to check for these every day after using your machines to get an idea of when it would be proper to get repairs. Ideally, you need to schedule maintenance every six months, but it also depends on your equipment’s usage and appearance.
You need professionals to help you with mining equipment repairs because large machines require attention to detail. Having a professional perform repairs will reduce the wait time since they can quickly locate the exact problem. Enjoy the benefits of a job well done on time and focus on what really matters.
Experience is an added value when using a machine shop for repairs on your equipment. When you are having problems with your machines, it is essential to turn to experts so that you can worry less about immediate and future issues. Machine shops have the necessary tools and equipment to fix specialized machines that otherwise would take too long to get to work. When you need something fixed quickly, you need spare parts, elements, and some devices, and shops have just what you need.
Spare Parts
Ordering spare parts for specialized machines from vendors could be a hassle. Machine shops usually have a range of spare parts that could fix your problems. They also have close contact with manufacturers that could make it easier to get parts. A good machine shop knows and understands which parts break down the most. They will always have a solution for you.
Price and Quality
Experience and knowledge come from having to do a task repeatedly, which gives people in a shop an invaluable specialization skill. People without the proper training trying to fix a problem or switch parts could make things worse. A machine shop will give you the best price and quality for your money, including insurance, in case something fails.
Maintenance Tips
On top of fixing your problems, a machine shop can also offer advice on best practices and how to avoid future issues. A full-service machine shop will provide everything you need to take good care of your equipment. Maintenance tips and service routines are essential with heavy-duty machines that constantly run, and replacing some parts at the right time will save you valuable resources.
Good Relationship
One of the main benefits of using a machine shop for repairs is that your business can develop a relationship and connection with another company that could benefit both. While you give them tasks to do and fix with their expertise, they can also get to know your equipment and address it quicker and refer other clients to you. Building good relationships is key to development and growth.
Increase Productivity
Optimizing your machines is basic to increase productivity while meeting deadlines and timeframes. A machine shop will ensure that your equipment is working correctly and even perform as good as new. With time machines tend to slow down and break down, but a good machine shop can not only replace parts, but they can also keep them running properly.
Working with professionals who know how to use tools and have the right experience will benefit your business. If your company relies on big machines, you need to ensure they are always in their optimal conditions. There are many advantages to professional mining shovel maintenance. With shovel maintenance covered, you can focus on other important tasks.
What Is a Shovel in Mining?
A shovel for mining—also known as a cable shovel, stripping shovel, front shovel, or electric mining shovel—is a large machine that uses cables and a bucket to excavate large amounts of material. They are generally electric powered and are predominantly used in open-cut mining applications.
Scheduled Maintenance
Checking your machines regularly ensures equipment does not break down or slow down. Scheduled maintenance with professionals will keep your business running smoothly. They keep track of issues before they escalate. Letting professionals take care of your equipment will work to your advantage.
Problem Fix
Experience and specialization make a big difference when taking care of equipment. A group of professionals can fix most machine-related problems. Fixing issues is essential with mining equipment. With your equipment working properly, you don’t have to worry about losses or time.
Lower Cost
Constant maintenance on your equipment will prevent your shovel from wearing out or breaking down. An incident like that may force you to replace some parts or buy a new machine. You can schedule maintenance like shovel repair to avoid future problems. With regularly scheduled maintenance, you will have more time to work on important tasks, the flexibility to operate seamlessly at your job, and more money.
Quality of Work
Letting professionals take care of your equipment will keep your machines updated and improve your deliveries. Their experience and knowledge will produce exceptional results that benefit the way you do business. It’s important to trust and know the professionals you hire because they could transform your work into something outstanding.
Fast Delivery
One of the many advantages of professional mining shovel maintenance is that people with the right knowledge will get the job done right in less time. Experts taking care of your equipment can address problems and solutions quicker than anyone else. Before the issue becomes a bigger problem, professionals will know what to do and act effectively.
Industrial gearboxes are heavy-duty elements that allow big machines to work smoothly and consistently. Gearboxes are responsible for the performance of a machine and are essential to its ability to do a job correctly. Some common problems with industrial gearboxes come from not taking care of them and waiting too long between maintenance checks. It’s easy to recognize when something is wrong with these parts, but it’s also easy to keep them going with the proper maintenance.
Good Lubrication
This part of a machine works with speed and pressure, which means that parts are in constant motion. Lubrication is essential to avoid friction with these parts, which could damage them significantly. Gearboxes need special lubrication; some problems can arise from using inadequate lubricants that wear off quickly or cannot manage contamination from dust and debris.
Check Alignment
Like many machines that are under constant vibration and movement, gearboxes might see a shift in alignment and position over time. Regular checks and maintenance will ensure that this part of the machine stays put and ready. Misalignment might cause the engine to overheat, resulting in total failure. Schedule maintenance checks and keep thorough records to ensure functionality.
Corrosion Issues
Metal corrodes with exposure to natural elements such as wind, humidity, and extreme temperatures. Call gearbox repair services to assess the situation if you notice any problems caused by corrosion. These types of issues could lead to system failure and broken parts. These professionals may suggest repairing or replacing the box.
Usage Overload
Machines can work for long days with non-stop action, but this means that the parts will wear down quicker. To avoid common problems with industrial gearboxes, it’s essential to know the loads and capacities of a specific machine. Installing the wrong gear or overloading the correct one will harm the machine and cause the equipment to break down.
Constant Overheating
One clear sign that a gearbox is not working correctly is that it consistently overheats. When a machine has good lubrication, balance, and maintenance checks, this will not happen, but if the engine constantly reaches high levels of heat, that means there is an imbalance somewhere in the system. Monitor whether this happens during specific times of the day or if the system simply overheats at random.
Experiencing problems that could delay your work and possibly break down your machines is something to pay special attention to. If you know your gearbox is having any of these issues, contact us today and let the professionals take good care of your equipment.
Industrial machines and heavy equipment require scheduled and consistent maintenance. This is because these machines constantly work to deliver the best service possible, and some problems may surface over time. If you are having problems with some of your machines, learn why repairing heavy equipment is better than replacing it.
Logistics and Transportation
Spare parts and tools are easier to transport and install than getting a whole new machine. Depending on the size and location of your equipment, replacing broken parts will save you time and money. This is a better option than purchasing and transporting a whole new machine.
Less Expensive
Replacing heavy equipment costs more than keeping the maintenance up to date or replacing specific parts. An industrial machine repair service provides the best options on new parts for equipment and focuses on making sure that all the parts work their best. They will also tell you the expected life span of each piece and when it’s best to replace it.
Consistency and Experience
One of the main reasons why repairing heavy equipment is better than replacing it is because, when you use a machine every day, you become familiar with the way it works. When you order a new machine, even if it’s the same type, it may work differently. Repairing a machine will keep things consistent unless there is no option for repair.
Saves Time
It takes more time to replace a machine and set it up than it does to repair the one you have. If your business relies on one or more machines to get the job done, time is not always on your side. Repairing the broken machine will take less time with the help of experts and will ensure that your machines and processes are back up and running in no time.
Keep up with an important component of owning a Raymond Mill machinery: the maintenance. With proper upkeep, your overall costs from large, long-term repairs will reduce. An efficient milling machine will also reduce operational costs. Learn more about how to maintain your Raymond Mill parts and machinery in its entirety.
Routine Check-Ups
If possible, make machine inspections a part of employees’ daily work schedule. This will prevent machinery from going awry. Catching any problems with the machinery will keep the mill running efficiently. In turn, this will prevent any larger problems from happening later down the road. Aside from a daily employee check, consider having an inspection professional come once a month to ensure everything is running as it should.
Clean the Machine
It’s no secret that an important aspect to mill maintenance is regular cleaning. If you find debris or contaminates in your Raymond Mill parts, inefficiency and breakdowns may follow. Make it a part of employee training to teach them how to clean the machine. Cleaning is a daily practice before leaving for the night. Be sure to provide proper tools for efficient cleaning.
Oil the Machine
When machines have a lot of inner workings and parts, it’s essential they’re oiled appropriately. This ensures the parts glide smoothly without any stalling. On this same note, you must not use too much lubrication. Parts can overheat from too much lubrication. Small details count, and this includes how much oil you use. Contact a professional to ensure you follow the best lubrication practices.
Have confidence in your machinery by following these tips for Raymond Mill maintenance. By investing in the short-term, you’ll save a large chunk of money. Ensure routine check-ups, proper cleaning, and proper oiling are being pursued for your machine. Make sure to reach out to the Churon Company for any questions. We are happy to provide excellent service.
To ensure that your dragline functions correctly, you must schedule regular maintenance. Thankfully, there are plenty of professionals who offer dragline maintenance for your business, such as Churon Company. After you learn about the importance of regular dragline maintenance, you’ll never avoid scheduling routine repairs again. Continue reading to find out more about the subject.
Ensures Your Machines Run Smoothly
When your dragline doesn’t function properly, it decreases your productivity significantly. And as professionals in all industries say, “Time is money.” Obtain peak productivity levels from your dragline with regular maintenance and repairs. Even if you notice that the issues are minor and not immediate threats, these problems can grow with time. If your dragline doesn’t function as it should, you should send it to a dragline repair specialist.
Lengthens Your Dragline’s Lifespan
While your dragline won’t last forever, you can increase its lifespan and durability with routine maintenance. Worn gears, pinions and other parts not only slow down your machine, but they also place additional wear and tear on it. The longer you allow your machine to function with worn-out gears and pinions, the more damage can ensue as a result. But if you regularly conduct maintenance and replace worn parts, your machine will last for years with minimal repairs.
Creates a Safe Environment for Workers
Your employees’ safety should be among your top priorities. Since working with malfunctioning machines is dangerous, it’s best to fix any issues before allowing employees to operate them. While it’s helpful to know why it’s important to conduct regular dragline maintenance, it’s even more important to know how to always keep your employees safe. A poor or hazardous working environment not only lowers your employee satisfaction rates; it also reflects poorly on your business as a whole. So guard your employees’ safety and conduct routine maintenance of your draglines and all your equipment.
Unless you work with gearboxes on a daily basis, it can be difficult to tell when one is damaged. If you suspect that one of your gearboxes isn’t functioning properly, keep an eye out for some of these signs. Below, we’ll go over how to know if an industrial gearbox is damaged.
1. Overheating
Overheating machinery is rarely a good sign. If you notice that the temperature of your gearbox’s shaft and housing changes significantly, it’s time to contact professionals who offer gearbox repairs, such as Churon Company. Additionally, if you notice smoke rising from the gearbox, shut off the machine immediately until you repair the gearbox.
2. Noise
If your gearbox has broken or misaligned components, it can emit unusual rattling, squeaking, and clanking sounds. This is one of the most common signs you can use to know if an industrial gearbox is damaged. Grinding noises can also occur if your gearbox has a lot of wear and tear or an insufficient amount of lubrication. If these noises become louder as you use the machine, turn it off immediately and call a professional gearbox repair company.
3. Fractures
Small cracks and fractures can appear on gearboxes due to too much wear and tear. The more you use your gearbox, the more these cracks and fractures will grow. Additionally, these cracks show that your gearbox isn’t running properly, and the longer you use it, the more damage you can cause. If you continue to use your gearbox even though it has fractures, you may eventually need to replace it instead of repair it.
4. Vibration
When a gearbox vibrates uncontrollably, it usually has bearing issues. Some examples of bearing issues include misalignment, debris buildup, and shock. Unless you are a professional in the gearbox repair industry, it’s difficult to tell what causes your gearbox to vibrate. To prevent further damage, allow an expert to inspect your gearbox.
Finding the right gear machine shop to work with your business can be a tiring and time-consuming process, especially if you aren’t sure what to look for. Since your business will rely on this shop for essential equipment and parts, you’ll need to partner with one you can trust. To find the right partner for your business, look for these five factors to consider when choosing a gear machine shop.
1. Qualifications and Experience
The first factors to keep in mind during your search are shop qualifications and experience in the industry. This information will help you determine whether a gear machine shop is a trustworthy and reliable partner for your business. Churon Company’s gear machine shop has been in the gearbox repair industry since 1985. Our professionals serve all types of businesses, including mining, power plant, and construction industries.
2. Services and Capabilities
The next factors to consider when choosing a gear machine shop are services and capabilities. Make sure the company offers the services you require. Churon Company is a full-service machine shop, meaning we reline, rebore, repair, and replace all kinds of machines and machine parts. If you are not sure if a machine shop offers the service you need, don’t hesitate to contact their professionals.
3. Additional Benefits
One of the ways that gear machine shops stand out from competitors is by offering additional services. For instance, they may be willing to work with your company to repair equipment faster than their normal rate or offer local delivery. These perks go a long way toward helping your business save time and money.
4. Customer Reviews
Customer reviews give you an inside look at what it’s like to work with a business. Before partnering with a gear machine shop, take a look at their customer reviews. If you know any of the shop’s clients, reach out and ask what it’s like to work with the company before making any decisions.
5. Customer Service & Collaboration
Finally, customer service can make or break your partnership with a machine shop. At Churon Company, our customers are our number one priority. No matter how big or small a repair is, we always put our customers’ needs first.
24/7 Emergency Service: (770) 757-3530
