Custom Gear Manufacturing And Repair Services

Gearbox Rebuild and Repair Services

For any kind of gearbox rebuild or gearbox repair around Alabama or Tennessee, our team at Churon Company has you covered. We specialize in repairing and rebuilding gearboxes of all types and brands, like Falk, Dodge, Philadelphia Gear, Flender, David Standard gear, Amarillo, Browning, Simpson, General Electric and dozens of others. Our skilled technicians have extensive experience in diagnosing and fixing common gearbox issues such as gear wear, bearing failures, misalignment, and lubrication problems.

Our gearbox repair solutions follow a standard, comprehensive process:

• Disassembly and steam cleaning: To begin with, our gearbox repair technicians will disassemble and steam clean your damaged gearbox. This part of the process allows us to thoroughly inspect all the gears, pinions and housings that are present, determining the extent of the damage and identifying any underlying issues.
• Manufacturing new gears, pinions or shafts: Based on the information we ascertain from the inspection, we will manufacture new gears, pinions or shafts if needed. We have a fully equipped machine shop that can handle all types of gear manufacturing and repair. This part of the process allows us to realign and rebore housing bearing fits.
• Repair any worn or damaged seal and bearing areas on shafts: To ensure the longevity and efficiency of your equipment, we pay extra attention to repairing any worn or damaged seal and bearing areas on shafts. This helps prevent future failures and prolong the lifespan of your gearbox. We also add new bearings, seals and shim kits if needed.
• Reassembly and testing: After all necessary repairs have been made, our team will reassemble your gearbox back to its original OEM specs.

If needed, our gearbox repair services can also include gear rebuilds using a special annealing and heat-treating process. This is most commonly used for cases of worn or damaged gearing, but allows us to return them to full specs.

And of course, our team will give you a free quote before we begin any work, so you know exactly what to expect in terms of cost and timeline. At Churon Company, we understand the importance of getting your equipment up and running as quickly as possible, which is why we strive to provide efficient and reliable gearbox repair services.

Crusher Repair Services

Churon Company is also an industry leader in repair and rebuild services for cone and jaw crusher machines, bringing them back to original OEM specifications. We repair every conceivable part of crusher machines, from bevel gears and pinion gears to full-on gearbox rebuilds or transmission rebuilds if needed.

We service major brands like Symons, Sandvik, Pioneer, Superior and dozens more, ensuring your cone or jaw crusher is expertly repaired and back to optimal performance. Our commitment to quality workmanship and using the best materials make us a trusted choice for crusher repair services in Alabama and Tennessee.

Our team at Churon Company is dedicated to providing top-notch custom gear manufacturing, gearbox rebuild and repair services. We are constantly staying updated on the latest techniques and technologies to ensure our clients receive the best service possible.

Shovel and Dragline Repair

For all kinds of mining equipment needs across Alabama and Tennessee, Churon Company is your go-to source for expert shovel and dragline repair services. We have years of experience in repairing and rebuilding all types of shovels and draglines, including Bucyrus, Komatsu, P&H and more.

Our shovel and dragline services include various transmission rebuilds, gearbox rebuilds, pinion shafts, drive tumbles, racks and sheaves. Even if your parts are in extremely poor condition, we can return them back to original OEM condition and save you 50 percent or more.

Furthermore, our turnaround times are quicker than companies like P&H and Bucyrus. Our in-house machine shop and experienced technicians allow us to provide efficient and reliable shovel and dragline repair services that meet or exceed OEM specifications.

Hydraulic Cylinder Repair

Churon Company also offers full-service hydraulic cylinder repair services to clients around Alabama and Tennessee. Our team of experts can handle all types of hydraulic cylinder repairs, from minor leaks to complete rebuilds. We use the highest quality materials and advanced techniques to ensure your hydraulic cylinders are functioning at optimal performance.

Our services include various cylinder types, from hoist cylinders to stick cylinders, clam cylinders, arm cylinders and many more. We know there are many challenges that can arise when cylinders require repair, which is why we strive to provide fast and efficient services to minimize downtime for our clients.

Contact us today for any of your hydraulic cylinder repair needs.